Jumbo Bagging System Manufacturers in Bangalore

Makhine Conveyors Private Limited is premier Jumbo Bagging System manufacturers, suppliers in Bangalore. We are familiar with the difficulties of management of bulk amounts of powders, granules and flakes and our systems are designed to convert complicated operations into safe, dust-free, and highly automated operations. Through high quality requirements and the use of strong construction materials such as Mild Steel and Stainless Steel, we provide high quality, durable and customized equipment. Our main strength is the design and manufacture of high-efficiency Jumbo Bagging Systems which is an important piece of equipment used to handle bulk products in various industries.

We are the outstanding Jumbo Bagging System

We have been devoted to innovation and customer success that has made us a reliable partner to our clients in Bangalore and other places to enjoy high quality operational efficiency, reduce product loss, and increase the throughput of their production lines. We fill the gap between the heavy material handling and the seamless automation of industries. we provide instant technical support, quick site installation, and easy access to spare parts to the domestic industries.

What is Jumbo Bagging System?

A Jumbo Bagging System (or Bulk Bag Filler/Unloader) is a specialized industrial equipment that allows the safe and efficient filling of discharge of large Flexible Intermediate Bulk Containers (FIBC Bagging System) or Jumbo Bags as they are often referred to. This machinery automation is the process of handling bulk materials, chemicals, foodstuffs or minerals, Jumbo Bagging System manufacturers in Bangalore which are controlled to pass in the right direction, weighed right, and the dust in the process is completely suppressed.

Types of Jumbo Bagging System

Being as Jumbo Bagging System manufacturers in Bangalore, according to level we provided different benefits which are given below.

By automation level

  • Semi-Automatic Jumbo Bagging System

    These systems are partly automated with some manual activities like inserting the empty bag.

  • Manual

    These systems are wholly dependent on human labor to carry out the whole process although some automated features such as scales might be included.

  • Automatic Jumbo Bagging System

    These systems are filled and other processes are done with little human intervention.

By machine type

  • Gross Weigher

    weighs the product at the position of the bag. It is capable of doing weighing and bagging within a single cycle.

  • Net Weigher

    Scales the product in another hopper and then it is discharged to the bag. This is a type that is usually faster than a gross weigher.

  • Bagging and Filling Machines

    These are machines that are specifically used to fill jumbo bags with materials.

  • Bagging and Unloading Systems

    These are applied on the other part of the procedure- emptying and discharging goods of filled jumbo bags.

  • Palletizers

    This are robotic or automated machines used to stack the filled jumbo bags on a pallet to be shipped and stored.

Technical Specifications of Jumbo Bagging System

We've added below a specialized table of Jumbo Bagging System in Bangalore that provides further technical specification information.

Parameter Typical Specification Range Industry Standard Jumbo Bagging System (Specific Model)
Bag Filling Weight Capacity 500 kg to 2,000 kg per bag Weight capacity not specified
Output Rate Production 8 to 40 bags per hour (BPH) 500 Bags/Hour
Automation Grade Semi-Automatic or Automatic Semi-Automatic
Weighing Accuracy ±0.1% to ±0.25% Not specified
Electrical Supply 3 Phase, 415V or 440V AC 220V, 2 Phase
Material of Construction (MOC) Mild Steel (MS) or Stainless Steel SS304/SS316 Not specified
Bag Type Supported FIBC / Jumbo Bags with or without spouts Stand Up Barrier
Bag Material Woven Polypropylene, Metalized, etc. PE Polyethylene
Air Requirement 6–10 Bar for pneumatic controls/clamping
Filling Mechanism Gravity, Screw, or Belt Feeder Not specified

Benefits of Our Jumbo Bagging System.

We as topmost Jumbo Bagging System suppliers in Bangalore, we provided different benefits which are given below.

  • Increased Worker Safety

    It takes much of the heavy lifting and physical contact with large bags or other dangerous substances and reduces the occupational risks and injuries for Fully Automatic Bagging Line.

  • High-quality Dust and Contamination Control

    It is an enclosed and closed system when filling or discharging the product, dust does not escape and does not allow external contamination of the product.

  • Higher Filling/Unloading velocity

    Automation and perfect material flow shortens the cycle time spent to handle every bag significantly, which results in significant production throughput improvement for Jumbo Bagging System manufacturers in Bangalore.

  • Material Dosing Precision

    The weighing and dosing controls are included to guarantee that the correct dosing of material is loaded or emptied resulting in tight inventory management and uniformity of products.

  • Reduction of Wastage of the Products

    Product features such as bag massagers, flow assist, and seal-off of the entire bag guarantee total transfer of the material used and a high yield at a low cost in terms of spillage.

Applications of Jumbo Bagging System

We serve as best Jumbo Bagging System manufacturers in Bangalore, it is applicable in different sites which are given below.

  • Chemical and Petrochemical Industries

    This is a safe and accurate processing of bulk chemical powders, resin and other hazardous substances with regard to strict safety standards for Industrial Bagging Solutions.

  • Food and Beverage Processing

    Jumbo Bagging System suppliers in Bangalore is required to fill and empty large amounts of food stuffs such as sugar, flour, starches and additives hygienically in a clean and wholesome setting.

  • Construction and Building Materials

    This is important in high-volume packaging of cement and dry mortar mixes and aggregates in bulk transportation to construction sites in the form of FIBC.

  • Pharmaceutical Manufacturing

    This is used to strictly control and validate the filling / discharge of active pharmaceutical ingredients (APIs) and excipients to ensure purity in the product.

  • Mineral Processing and Mining

    This is used to package bulk of processed minerals, metal ores and other granulated raw materials that are to be exported or stored in Jumbo Bag Unloading System.

Why We Leads in Jumbo Bagging System Manufacturers in Bangalore?

  • State of the art Weighing Technology

    We combine high accuracy load cell to ensure that the net weight is filled and discharged within high accuracy to reduce the rate of products given away and guarantee compliance.

  • All-purpose Dust Control

    Bulk Bag Packaging System have internal dust collectors and closed connections to provide a healthy and safe working environment.

  • Flexibility in Managing Materials

    We create systems that are as flexible as possible to deal with both free-flowing materials (such as granules) and poor-flowing materials, such as fine chemicals or pigments.

Makhine Conveyors Private Limited is notable Jumbo Bagging System manufacturers and suppliers in Bangalore. Take Your Bulk Handling to the Next Level with our Conveyors! End the fight against manual material flow and airborne dust. The Jumbo Bagging Systems that we have developed are the future of industrial efficiency that we can bring to your facility in Bangalore. Designed with the highest levels of safety, dust free operation and production and accuracy of weighing, our systems give you the maximum production output at a minimal loss to your product. We are the reliable Manufacturer and Supplier you should partner with and turn your bulk packaging process into a high-performance machine. Connect with us for more product details.

FAQs

A: We have specifications, such as bag massagers, flow promoters, and lump breakers in our systems to guarantee full and continuous discharge of non-free flowing powders.

A: It is usually used inside but we can also provide custom weatherproofing and building strength to provide tougher outdoor installations where materials are being processed or stored.

A: Since the parts are durable in nature and the designs are simplified, there is minimal routine preventive maintenance and is concentrated on inspecting mechanical seals, load cells, and flow aids.

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